Sperre Pleat Cooler
The solution to the seawater cooling problem
The seawater cooling problem
- Seawater is a very stable and reliable cooling source in marine cooling
- Seawater quickly leads to fouling of the cooling system
- Seawater presents major cleaning challenges
The solution to the seawater problem
Sperre Pleat coolers
- No lack of cooling capacity in critical situations
- Replace elements within minutes
- Clean cooler within an hour
- Maintenance cost reduced by 90%
- No need for expensive service personnel
Performance like a plate cooler
Features like a plate heat exchanger
- Performance just as good as for conventional plate heat exchangers in terms of heat transfer and pressure drop
- The same potential for leakage control and detection as an in-line seawater filter
- The principles of the framework, dimensions and port positions are harmonized with the standards for plate coolers
- Easy to replace a plate cooler with a Sperre Pleat cooler
Open element - easy handling
- Consists of a small number of robust elements
- Lightweight elements with handles are designed for easy handling
- Can easily be cleaned with a high-pressure spray
- Dismantling is not needed.
- Reduces gaskets and replacement parts to a minimum
- No need for expensive expertise to perform maintenance
- Ensures on-going operation for the vessel
Easy to replace elements
- One Sperre Pleat cooling element replaces about 15 to 20 plates in a conventional plate cooler
- Simplifies the maintenance operation from individual cleaning and probably gasket replacement for 15 to 20 plates
- Single high-pressure wash of one element
- Easy to replace elements as needed
Cleaning time reduced from 8 hours to 1
- A day's work for one or two people for maintenance of a medium-sized plate cooler
- With Sperre Pleat technology, the job takes less than an hour for one person
- Requires no special qualifications
Simplicity
High efficiency - Maintenance involves dismantling, high-pressure cleaning, and assembly of a few robust elements that are very easy to get watertight again
- Requires no special qualifications
Sealed at first attempt
- Leakage following the assembly of conventional plate coolers is a well-known problem
- With old and worn gaskets, ever greater pressure between the plates is needed to prevent leaks
- This problem is eliminated in a Sperre Pleat cooler because the sealing pressure between the robust cooling elements is ideal when the surfaces of the frames are in contact with each other
Competitive cost
| - Consists only of Titanium plates, gaskets and end plates
- Titanium used for all internal functions
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Pre-pressed titanium sheet
- The basic design of the technology involves transferring heat between two fluids, separated by a thin titanium layer
- To achieve a very large surface within a minimal volume, the titanium sheet is pleated into one element
Pleated titanium
- The element consists of pleated titanium in which the gap between the wall of each pocket forms the channels for the flow
- The titanium element is embossed with a pattern that increases the strength and the efficiency of the cooler
550 cm titanium folded to 25 cm
- The pleated titanium element is the core of the Pleat technology, and forms the starting point for refinement as a marine cooler
Robust end sealing with leakage control
- After pleating and embossing, the titanium element is sealed at the ends
- To achieve this, the element is lowered into special casting moulds, and a permanent sealing compound is applied
Frames
- The sealed elements are placed in frames that contribute physical strength and ensure all the necessary distribution of fluid
- The sealed titanium element is mounted between two frame halves with specially designed gaskets
Designed for easy maintenance
- One Sperre Pleat cooling element replaces about 15 to 20 plates in a conventional plate cooler
Few elements
- 4 elements and 5 gaskets in a Sperre Pleat cooler (left) replace 60 plates and the corresponding number of gaskets in a plate cooler (right)
Easy assembly - easy split
- Features like a plate heat exchangers
- Unique maintenance friendliness
- Easy to change or alternate cooling elements
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Download Sperre Performance I 2012.
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