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Production
Best practice
Productivity is a passion at Sperre. Best-practice production results in maximum output with minimum
staff – extraordinary performance per square metre. In our continuous efforts to improve, we are always seeking smarter solutions and a higher degree of automation. This is the only route to competitive operation in a high-cost country.
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Capacity
The factory infrastructure has been designed to allow for a 50% increase in capacity.
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Logistics
All activities are linked to the highly advanced warehousing system. Components come to each work station precisely when they are needed. And the whole factory is virtually forklift free.
MPS
One floor – one range – one integrated The ERP system makes it easy to track process. The factory has more computer than staff – so a full overview is to all operators. Offices and production integrated into one streamlined The MPS is designed for scheduled ample reserve for rush orders.
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Flexibility
Extremely flexible logistics enable efficient customization. We keep a four-month inventory of spare parts and have 200 raw compressors ready to deliver overnight at any time.
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Machining
The feeding solution, combining robots with a stacker crane, means that we can run unmanned as long as there are raw materials available. Production continues even though our staff have a well-deserved weekend off.
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Electronics
The X-control is the brain of the system. We initialize it at the factory, setting the parameters according to the “as built” specification. The X-control is designed to serve the needs of today and tomorrow.
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Material handling
THe heart of the factory is the automatic multilevel storage area with stacking cranes for Europallets
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Assembly
Stock production and our high inventory level for compressors ensure that our slogan “any part to any place within 48 hours” also applies to retrofit compressors.
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Testing
Sperre performs as-built testing. Testing includes motor and all electrical components within the scope of delivery as well as vibration isolators.
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Coating
Using the latest advances in environmental friendly technology enables us to locate the coating processes directly in the production line. There is no emission to the ambient air or to the production.
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